Vicks Welder PS-0K User Manual

Operating InstructionsStud Welding PistolPS-1PS-3KPS-0KPS-1KR

General information1-3R1.5 Information on the documentationThe following Operating Instructions are delivered with the Stud Welding PistolsPS-1, PS-3K

1-4General informationR1.5.2 Information on Operating InstructionsLegal relationship We draw attention to the fact that the contents of these Operatin

Description of the Stud Welding Pistols2-5R2 Description of the Stud Welding Pistols2.1 Technology of tip ignitionThe SOYER® Stud Welding Systems func

Description of the Stud Welder Pistols2-6R2.2 Stud Welding Pistol PS-1The SOYER® Stud Welding Pistol PS-1 is designed for a wide variety ofapplication

Description of the Stud Welding Pistols2-7R2.3 Stud Welding Pistol PS-3KThe SOYER® Stud Welding Positioning Pistol PS-3K for stud welding with tipigni

Description of the Stud Welder Pistols2-8R2.4 Stud Welding Pistol PS-0KThe SOYER® Stud Welding Positioning Pistol PS-0K is an innovation andunique on

Description of the Stud Welding Pistols2-9R2.5 Stud Welding Pistol PS-1KThe SOYER® Stud Welding Positioning Pistol PS-1K for stud welding with tipigni

Description of the Stud Welder Pistols2-10R2.6 Technical dataPS-1 PS-3K PS-0K PS-1KWelding range- Threaded bolts M3 - M8 M3 - M10 M3 - M8 M3 - M8- Stu

Safety instructions3-11R3 Safety instructionsThese Operating Instructions contain fundamental instructions which have tobe observed in installation an

Safety instructions3-12RThe word ACHTUNG (CAUTION) or WARNUNG (WARNING) has beenincorporated into safety references the non-observance of which may le

RSerial number*Stud Welding Pistol PS-1Serial number*Stud Welding Pistol PS-3KSerial number*Stud Welding Pistol PS-0KSerial number*Stud Welding Pistol

Safety instructions3-13R3.5 Safety instructions for the User/OperatorIn stud welding dangers may arise as a result of• electric current• optical radia

Safety instructions3-14R• Wear leather gloves with sleeves• Wear neither rings, watches nor electrically conducting jewellery• Wear protective goggles

Safety instructions3-15R3.9 Working with the Stud Welder* Observe all accident prevention regulations which are applicable foroperating your Stud Weld

Safety instructions3-16R3.12 Non-permissible operating modesLimit values Operational safety of the Stud Welder supplied can only be guaranteed if it i

Setting the Stud Welding Pistol4-17R4. Setting the Stud Welding Pistol4.1 Setting the Stud HolderThe stud holders of the Stud Welding Pistols PS-1, PS

4-18Setting the Stud Welder PistolR4.2 Installing the stud holder in the Stud Welding PistolThe following diagram shows how the stud holder is install

Setting the Stud Welding Pistol4-19R4.3 Setting the spring pressureThe pressure with which the stud is pressed onto the workpiece during thewelding pr

Initialisation5-20R5. Initiation5.1 General viewThe following diagram displays the Stud Welding Pistol PS-3K. It only differsslightly from the Stud We

Initialisation5-21R5.2 Connecting the Stud Welding Pistols to the Stud WelderThe Stud Welding Pistols are connected to the Stud welder using the pisto

Initialisation5-22R5.4 Welding parametersThe following charging voltages specified in the diagram below are standardvalues which have been determined

RSOYER is a registered trademark of Heinz Soyer BolzenschweißtechnikGmbH.It is prohibited to convey or reproduce this document, as well as to utilise

Initialisation5-23R5.4.3 Stud Welder BMS-6H5.4.4 Stud Welder BMS-8HM36080100120140160180200220M4 M5 M6 M8Stud diameterCharging voltage (V)SZ.0013.EM36

Quality Control6-24R6 Quality Control6.1 General informationThe DVS directive 0905, part 2 of April 1979 is valid with regard to ensuring thequality o

6-25Quality ControlR6.4.1 Normal work testNormal work tests are generally to be implemented and controlled by theOperator prior to carrying out weldin

Quality Control6-26R6.5.3 Tension testThe tension test serves to test the metallic bond between the stud and thebase material. At least 3 studs are we

7-27MaintenanceR7. Maintenance7.1 Stud Welding PistolsThe Stud Welding Pistols have been constructed in such a way to require onlya minimum of mainten

Spare parts8-28R8. Spare parts8.1 Spare parts list for Stud Welding Pistol PS-1Item No. Quantity Designation Order No.Stud Welding Pistol PS-1 _______

Spare parts8-29R8.2 Perspective presentation of Stud Welding Pistol PS-1

Spare parts8-30R8.3 Spare parts list for Stud Welding Pistol PS-3KItem No. Quantity Designation Order No.Stud Welding Pistol PS-3K ______________ P021

Spare parts8-31R8.4 Perspective presentation of Stud Welding Pistol PS-3K PS -3KR211244356784615 (3x)1413121116169101129162223242526282717 (3x)1815192

Spare parts8-32R8.5 Spare parts list for Stud Welding Pistol PS-0KItem No. Quantity Designation Order No.1 2 Cheese head screw M3 x 20, galvanised __

R

Spare parts8-33R8.6 Perspective presentation of Stud Welding Pistol PS-0KPS-0K10123567481117 131415824161918232091211212225SZ.10.0001.X

Spare parts8-34R8.7 Spare parts list for Stud Welding Pistol PS-1KItem No. Quantity Designation Order No.1 2 Threaded pin M6 x 6, galvanised _________

Spare parts8-35R8.8 Perspective presentation of Stud Welding Pistol PS-1K PS -1KR879101114163317151912131811541231262524222120313029303837283627233246

Functional breakdowns9-36R9 TroubleshootingThe following list of errors, their causes and elimination in tabular form aredesigned to help you to elimi

9-37Functional breakdownsRError Cause→ Error eliminationNo electric arc is generated, Stud without ignition tip or centre mark too deep for the igniti

Standards and List of Directives / Warranty Terms10/11-38R10. Standards and List of Directives• DIN 4100 Welded steel constructions with primarilydead

Heinz SoyerBolzenschweißtechnik GmbHEtterschlagInninger Straße 14D-82237 WörthseeTel.: ++49-(0) 81 53 / 8 85-0 Fax: ++49-(0) 81 53 / 80 30Internet: ww

Table of ContentsiRTable of Contents1. General information ________________________________________________ 1-11.1 The following should be principally

Table of ContentsiiR4. Setting the Stud Welding Pistol ____________________________________ 4-174.1 Setting the stud holder___________________________

Table of ContentsiiiR8. Spare parts________________________________________________________ 8-288.1 Spare parts list Stud Welding Pistol PS-1 ________

General information1-1R1 General information1.1 The following should be principally observed ...With this Stud Welding Pistol you have purchased a pro

1-2General informationR1.2 Intended useWith the SOYER® Stud Welding Pistols PS-1, PS-3K, PS-0K and PS-1Koperating with tip ignition, a variety of pin